Individual Quick Freezer

The INDIVIDUAL QUICK FREEZER was pioneered by STARCORE REFRIGERATION LTD to meet the growing demand for packaged frozen fruits and vegetables in the nascent Indian market. Since then, STARCORE has engineered IQFs to put India on the map of global frozen food production.

With the advent of technology upgradation, adopting the latest in Mechatronics engineering and integrative AI, Starcore has engineered the latest Adaptive & Intelligent Control systems for the IQF freezer.

Product Features

Starcore utilizes efficient system control engineering to define the following:

Multi pressurized zones for Sensible and Latent Freezing.
High rate of fluidization during Crust freezing – Stage 1 aided by Sine wave Fluidizer.
Pool boiling during Core Freezing – Stage 2.
Zoning after Crust freezing prior to entering the Core freezing track.
Agitation Mechanism unique to Starcore IQF’s ensures uniform Crust freezing of the product and prevents belt stick of products during freezing.
Cooling Coil with adaptive robotic control ensures even pulsations of air, eliminating frost buildup.
Air bypass control for delicate products to control fluidization and pool boiling.
Specially designed high-density low-temperature belts for pressurized air passing with low surface tension of water, preventing ice buildup.
High-pressure high-air quantity fans crafted out of aluminum special alloy with backward curved blades.
Modulative air pressure controls (OPTIONAL).
Hot gas defrost controls available in SMART management system, which can be hooked onto a set of valves if required.
Intelligent CIP System available on order (OPTIONAL).
All floor drains welded to maintain self-draining slopes and easy access for ice/snow removal. Stainless steel floor maintains hygiene.
Vibratory screen for dewatering and uniform spreading of product on the tracks.
All construction in SS304 nut-bolted, easy to be assembled and reproduced at the site after Factory Acceptance test.
Air compressors for the system with dryers.
Ladders and stands.
On Factory acceptance test on a fully assembled IQF prior to dispatch.
Remote watch, distance viewing and control, distance data binding and program update, menu manager through artificial intelligence, and hook on to Building Management system are features of our DIGITAL CONTROL SYSTEM.

Models

Capacities ranging from 0.5 MT/HR to 8MT/HR of diced fruits, vegetables, paneer, cheese, French fries, cooked rice, rose petals and nectarines.

Can be worked with R404A / R707 / R744 A pumped recirculation systems with operating evaporation temperatures at -5 to -55 Deg C.

Service and Parts, Lubricants

All parts can be archived with part numbers and part code on our ERP system, which even after the model is upgraded is available for our customers. Customers can buy spare parts from us along with lubricants and consumables.

We give services ON CALL, PREVENTIVE MAINTAINANCE, QUATERLY AND YEARLY SERVICE so that your business does not run out of fuel.