Refrigeration

Refrigeration Solutions

Starcore Refrigeration Ltd as the name signifies has been doing Refrigeration projects over 15 years and has powered various cold stores, deep freezers, IQF ‘s spirals, Plate freezers, Blast freezers and Chillers. Starcore is a brand when it comes to Industrial Refrigeration and builds ready-to-install Packages with intelligent control systems. All engineering is done in-house and the system is designed by sourcing equipment such as compressors, valves and evaporative heat exchangers from the best manufacturers in India as well as abroad. What you get is an integrated one-stop solution for your complete process plant.

The reciprocating/screw packages / Evaporative condenser / LP packages / Evaporators are all designed with intelligent control systems, which can prevent accidents; food loss, incorporating easy maintenance modes along with providing reliability of operation. The Refrigeration process is automated with very little manpower interface, which has been possible because of its AI system which measures in a PID loop various parameters like Current, Torque, tension, Frequency, Speed gain, pressure, temperature and resistance/inductance and capacitance.

All data structures are bonded with a programme that synchronises the complete running of the system saving power, eliminating manual operation and powering up a train of sequential events so required for the process.

Refrigeration Product Features

Reciprocating Compressor packages with built in oil separator and Intercooler piped ready to start with all valves and controls with an Intelligent PLC control panel. All arrangements are made on a common base frame with analogy and digital controls. Options are with Star delta or VFD start.
Screw Compressor Packages / single / two stage , with Oil separator, oil pumps , economiser , intercooler and induction motor with all sensor and controls , piped at factory ready to be placed and started .
Evaporative Condensers and high pressure receivers with packaged pumps, valves ready to be mounted on a base and started.
Intercoolers with built in seamless tube for heat exchange along with valves and controls can be a part of the compressor skid or a standalone systems for equal pressure performance
Low pressure receiver packages with ammonia liquid pumps, valves and all controls prewired/ piped from the factory with a vfd for pump operation and recirculation of refrigerant. An oil pot assembly to remove unwanted oil from the system.
Ammonia an hydrator and purge OPTIONAL
Electrical Panel with automatic PLC controls and automation, with a prewired interface and programme which iso-synchronises the machines with field evaporators to achieve the desired cooling. SCADA operation and remote watch possible through mobile or computer.
Evaporators with Hot gas defrost system with high airflow and throw for Cold room and Freezers.
Special evaporators designed with controls for Onion and Potato cold stores
Special Process functions and AHU’s designed for usage with Mushroom growing and compost tunnels.

Models

From 103 KW TO 418 KW with double stage at -40 /+35 DegC condensing double stage screw compressor Packages
From 40 KW to 165 KW with double stage reciprocating compressors packages at -40 /+35 DegC condensing
Single stage Packages bothe screw and reciprocating from 60 KW TO 350 KW

Can be worked with R404A / R707 / R744 A pumped recirculation systems with operating evaporation temperatures at -5 to -55 DegC.

All these packages are complimented with their respective Pressure receivers and Evaporative Condensers to achieve the desired temperature.

User Appications

For IQF, Spirals, Plate, Blast, Cold Rooms, Freezer Rooms, Chilled Water, Brine, Alcohols And For Varied Process Applications
Used For IQF Freezing
Freezers: Ready to Eat, Burgers, Indian Snacks, Cutlets, Hams, Sauceages, Pizzas, Ice Creams, Frozen Meals, Poultry, Meat, Fish, Bakery Products, Dairy Products, Potato Speciality Lines, Plant Based Meat Products, Fruit Pulps, Bread Doughs And Batters
Coolers: Cheese, Paneer Blocks, Butter Blocks, Milk, Curd, Tomato Pastes, Sauces, Poultry, Bakery And Confectionary, Sweets And Special Products
Chilled Water Spray Cooling: Vegetables, Fruits, Pastes, Pulps And Packages Bulk Food Packages.

Service and Parts, Lubricants

All parts can be archived with part numbers and part code on our ERP system, which even after the model is upgraded is available for our customers. Customers can buy spare parts from us along with lubricants and consumables.
We give services ON CALL, PREVENTIVE MAINTAINANCE, QUATERLY AND YEARLY SERVICE so that your business does not run out of fuel.